Why some manufacturers offer truck scale at low cost?

 

There are innumerable options in the truckscale weighbridge market today and, if you're normally observing the situation, you would come across initial acquisition cost that may be the only differentiator. However, manufacturers assuring exceptional bargains can do so only because they’ve cut niches at some stage of the process—design, components, materials, finish, or all of the above.

While the price may seem attractive now, the ultimate downfall of a lower quality truck scale could mean a greater total cost of ownership from extended downtime, enhanced maintenance costs, lost income, and early replacement.

The several benefits of quality

A truck scale with excellent design and built-in stability features will save time and resources during its lifespan. A high-quality truckscale intended to last 25 years or more will need less repair and downtime due to maintenance or replacement. Your truck scale has to meet the difficulties of your application with long-term performance and efficiency.

 Ask your scale supplier for data about several manufacturers and their design and testing methods. Some manufacturers’ designs include only high-quality components, parts, and construction materials. The design and architecture involved in producing a truck weighing bridges are two factors that can have the most important impact on the quality of your truck scale.

1.      The decision to buy

The decision to buy a truck scale must be established on long-range planning that takes considers all present and possible future uses of the scale system. Analyze your company’s requirements for today, and predict what you may need in the future. Discussing with a qualified project engineer familiar with your industry can help you discover the engineering specs your truck scale will require to accommodate your operation. 

2.      Planned maintenance and protection features 

A high-quality truck scale made with quality segments and materials will help reduce scheduled and unscheduled scale maintenance. Several manufacturers incorporate features into their scales to better prevent component failure and loss to the scale or foundation, including transient bypass cables, indicative junction boxes, self-checking mounts, electrical component security, single-point grounds, and open-bottom designs on steel deck scales to provide moisture to evaporate.

3.      Preventative Maintenance

A preventative maintenance plan is an important element in maximizing the life, performance, and efficiency of your truck scale. Maintenance frequency is immediately related to the daily truck volume and axle loads of the vehicles being weighed. Typically, investigations are approved at least two times per year, depending on material usage. However, maintenance may be required much more regularly depending on your application and the material being weighed. A thorough maintenance program incorporates inspecting the weighbridge, load cells, junction box, foundation, and grounding, and performing routine calibration and testing.

4.      Weighbridge Design and Component Protection

When damp or standing water seeps into the weighbridge, steel corrodes and the weighbridge can rot from the inside-out, often driving to accelerated corrosion, eventual failure, and weakness. An open-bottom design on steel deck scales diminishes internal corrosion. Steel decks with bottom plates trap moisture inside the weighbridge.

An open bottom also allows maintenance teams to investigate the integrity of the weighbridge during listed maintenance, permitting you to plan scheduled downtime to repair, rather than making emergency service calls when the scale requires comprehensive repairs or component replacement. 

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